What are the main application fields of polytetrafluoroethylene (PTFE) dispersion resin?
Polytetrafluoroethylene (PTFE) disperse resins are widely used and involved in many fields.
First, in the chemical industry, because of its excellent chemical stability, it can resist strong acids, strong alkalis and organic solvents. Therefore, it is often the choice of chemical pipeline and reactor lining to resist the contact between the medium and the equipment, prevent corrosion loss, and ensure the long-term operation of the equipment. Such as acid plants, the pipeline with this material can effectively resist acid corrosion.
Second, it is also common in the electronic and electrical fields. PTFE disperse resin has excellent dielectric properties and low dielectric loss at high frequencies. It is suitable for the manufacture of wire and cable insulation layers, which can improve the stability and speed of signal transmission. Such as communication cables, insulation with this material can ensure efficient signal transmission and reduce interference.
Third, in the construction field, the film material made of PTFE dispersed resin is light in weight and high in strength, and has good self-cleaning performance. Often used in large venues, such as some stadiums, the roof is constructed of PTFE film material, which is not only beautiful, but also can shade the sun and rain, and is durable.
Fourth, in the textile field, this resin treats the fabric, which can give the fabric water-repellent, oil-repellent, and anti-fouling properties. Such as outdoor clothing, after being treated, it can withstand wind and rain, keep it dry, and prolong the service life.
Fifth, in the food processing field, PTFE dispersed resin has outstanding non-stick properties. It is used for food baking mold coating, food non-stick mold, easy to demould, and meets food safety standards to ensure food processing safety and hygiene.
What are the advantages of polytetrafluoroethylene (PTFE) disperse resins compared to other materials?
Compared with other materials, polytetrafluoroethylene (PTFE) dispersion resin has many advantages and each has a wonderful use, which can be called the leader of materials.
The first advantage of PTFE dispersion resin is its excellent chemical stability. Like an impregnable fortress, it has a high degree of resistance to almost all chemicals and solvents, even strong acids such as aqua regia and strong alkalis such as caustic soda, it is difficult to cause erosion. This characteristic makes it an indispensable material in the chemical, pharmaceutical and other fields, like a loyal guard, guarding the stable operation of various chemical processes.
The extremely low friction coefficient is also a magic weapon of PTFE dispersion resin. Its surface is as smooth as ice, and when the objects in contact with it rub against each other, the resistance is extremely small. This feature is very useful in the field of mechanical manufacturing, and can be used to make bearings, sliders and other parts. It can effectively reduce the wear between mechanical parts and prolong the service life of equipment, just like injecting a long-lasting lubricant into mechanical equipment.
Excellent electrical insulation properties also make PTFE disperse resin stand out. Like a strong barrier, it can effectively block the passage of current and is not affected by temperature and frequency. In the electrical and electronic industry, it is widely used in the manufacture of insulating layers for wires and cables, insulating supports for electronic components, etc., to escort the stable operation of electronic equipment, like a loyal guardian of the electronic world.
In addition, PTFE disperse resin also has good high and low temperature resistance. Whether it is the extremely hot high temperature environment or the low temperature conditions of ice and snow, it can maintain stable physical and chemical properties. In the application fields of extreme environments such as aerospace and automobiles, it plays an irreplaceable role, like a fearless warrior who is not afraid of the challenge of harsh environments.
PTFE dispersion resin with its unique advantages blooms in various fields, providing a solid material support for the development of many industries, which is a treasure in the material industry.
What is the processing technology of polytetrafluoroethylene (PTFE) dispersion resin?
The processing technology of polytetrafluoroethylene (PTFE) dispersed resin is very delicate. At the beginning, the material preparation needs to be carefully reviewed. The PTFE dispersed resin should be of high quality, and the impurities must be removed. This is the foundation of the process.
Then, the method of kneading is very important. The resin and the extrusion aid are matched in precise proportions and put into a special kneading device. When kneading, the strength is urgent and the time is long. If it is slow, it is not fully blended, and if it is urgent, it may damage the resin structure. If the time is too short, the mixing is not uniform; if it is too long, it will consume labor hours and or cause material changes.
Then it is the step of aging. The kneaded material needs to be left in an environment suitable for temperature and humidity. This process is similar to gestation, and the internal structure of the material is quietly adjusted and optimized to lay a solid foundation for subsequent molding. If there is a slight difference in temperature and humidity, the aging effect will be greatly reduced.
As for the forming method, the common one is push molding. Place the aged material in the pressing machine and slowly apply pressure to make it pass through a specific mold. The size of the pressure and the speed are all related to the shape and quality of the product. If it is too fast, the shape will be uneven, and if it is too slow, it will be inefficient. And the mold design is exquisite and the dimensional accuracy is extremely high, so that a fit product can be produced.
After forming, sintering is also the key. The product is put into a high-temperature furnace and heated according to a specific temperature rise curve. If the temperature is too low, the resin cannot be fully sintered, and the performance is not up to standard; if the temperature is too high, the product may be deformed and the performance deteriorated. The heating rate and the holding time need to be strictly controlled.
After sintering is completed, the product needs to go through a cooling process. The cooling process should not be ignored. If it is too fast, it is easy to generate internal stress, and if it is too slow, it will affect the production efficiency. Therefore, it is necessary to choose a suitable cooling medium and control the cooling rate to make the product stable and cool down, and finally obtain a PTFE dispersed resin processed product with excellent performance.
What are the performance characteristics of polytetrafluoroethylene (PTFE) disperse resins?
Polytetrafluoroethylene (PTFE) dispersed resin, its performance characteristics are as follows:
First, it has extraordinary chemical stability. Many chemical media in the world, such as strong acids such as sulfuric acid, nitric acid, strong alkalis such as sodium hydroxide, etc., are difficult to chemically react with. Just like a strong barrier, it is not easily eroded by foreign objects, so it is widely used in the field of chemical anti-corrosion. It can be used as reactor linings, pipe coatings, etc., to protect equipment from corrosion.
Second, the friction coefficient is extremely low. Like silky satin, the resistance of objects when they contact and slide is very small. This characteristic makes it excellent in the application of mechanical parts such as bearings and sliders, which can greatly reduce friction between components, reduce energy consumption, and prolong service life.
Third, excellent temperature resistance. High temperature can reach 260 ° C without softening and deformation, and low temperature to -180 ° C can maintain good physical properties. Whether it is the high temperature of the hot summer or the low temperature of the cold winter, it cannot damage its performance, and it operates reliably in equipment in high temperature or low temperature environments.
Fourth, excellent electrical insulation. Like an insulating guard, current is difficult to penetrate. Widely used in the field of electronics and electrical, it can be used as an insulating layer for wires and cables, and an insulating material for electrical components to ensure stable and safe operation of circuits.
Fifth, the surface is not sticky and strong. All kinds of substances are difficult to adhere to it, just like a lotus leaf repels water. It is used in food processing equipment, non-stick pan coating, etc., which is easy to clean, the material does not remain, and the production efficiency and product quality are improved.
Sixth, good physiological inertia. There are few adverse reactions when the human body comes into contact with it. It can be used as artificial blood vessels, heart patches and other implant materials in the medical field to help healthcare workers solve problems for patients.
What is the market price range of polytetrafluoroethylene (PTFE) dispersion resins?
Polytetrafluoroethylene (PTFE) disperse resin, in the current market, its price range is influenced by many factors. Generally speaking, its price ranges from 100 yuan to several thousand yuan per kilogram.
If it is about ordinary quality and used in common industrial production fields, the price per kilogram may be between 150 yuan and 500 yuan. Such products are suitable for general sealing, lubrication and anti-sticking purposes, and their performance can also meet the needs of most conventional scenarios.
As for those with better quality, higher purity, and suitable for high-end technology, medical or aerospace and other special fields, the price is quite high. The price per kilogram may reach more than 1,000 yuan, or even thousands of yuan. Because the high-end field has extremely strict requirements on the performance and purity of PTFE disperse resins, and the production process is more complex and fine, the price is expensive.
In addition, the market supply and demand situation also has a huge impact on its price. If demand is strong and supply is relatively short, the price tends to rise; on the contrary, if the market is oversupplied, the price will decline. At the same time, fluctuations in raw material prices, differences in manufacturers, and transportation costs are all important factors affecting the market price of PTFE disperse resins, because their prices are often in dynamic changes.